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Power Knowledge | What is an Electrical Transformer? How to Prevent Its Failures?

In recent years, frequent power safety incidents have led power enterprises to pay greater attention to high-voltage testing of electrical transformers. Understanding electrical transformers is crucial for preventing potential hazards, and modern high technology is gradually being applied to transformer prevention to ensure safer operation of power equipment.

It is understood that during the operation of power systems, insulation defects in equipment are a major cause of failures. A significant proportion of current power system accidents are caused by insulation defects. Therefore, to effectively reduce the occurrence of accidents, power professionals can use various high-voltage testing methods to analyze operational data and information, thereby assessing the feasibility of equipment operation.

With the continuous improvement of the power market, power enterprises face fierce competition. To effectively occupy the market and gain a competitive edge, ensuring the quality and safety of power equipment has become a key means for enterprises to enhance their market competitiveness.
Power Knowledge | What is an Electrical Transformer? How to Prevent Its Failures? 1

Classification of High-Voltage Tests for Electrical Transformers

High-voltage tests for electrical transformers are divided into many types. Generally, they can be categorized into two main categories: characteristic tests and insulation tests.

  • Characteristic Tests: These primarily involve testing the main circuit contact resistance of circuit breakers, ampere-voltage curves, GIS (Gas Insulated Switchgear) characteristics, polarity, etc., for electrical transformers and other equipment.
  • Insulation Tests: These are further divided into destructive tests and non-destructive tests:
    • Destructive Tests: Include high-voltage withstand tests (e.g., DC and AC withstand tests). While these tests are effective for detecting equipment defects due to their high voltage, they carry the risk of damaging the equipment’s insulation, potentially reducing its service life.
    • Non-destructive Tests: Use non-destructive methods to identify overall defects in electrical equipment. Although they operate at lower voltages and have lower sensitivity, they are more commonly used in practice due to their safety.

Safety Measures Before High-Voltage Testing of Transformers

Safety is of utmost importance during high-voltage testing, requiring careful planning and preparation:

  1. Site Safety Precautions:
    • Hang warning signs and set up safety nets around the testing area to keep bystanders away and prevent personal injury.
    • Assign personnel to monitor the site and prevent unauthorized access, ensuring the safety of both testers and outsiders.
  2. Personnel Competency:
    • High-voltage testing requires high technical expertise. Ensure that all staff involved have adequate professional skills and overall quality.
    • Brief each worker on the specific risks of their assigned tasks before the test, so they can take appropriate safety precautions and remain vigilant during the process.
  3. Wiring Inspection:
    • Since wiring is often assigned to less experienced staff, conduct a comprehensive inspection of all connections to prevent errors that could affect the test or cause safety hazards.

Modern Protection Solutions: Transformer Online Monitoring System

To enhance transformer protection, companies like Tianjin Haitianyuan now use the GTMSHUB Transformer Online Monitoring Acquisition Module, part of an integrated online monitoring system. This system can real-time monitor:

  • Partial discharge inside the transformer
  • Bushing dielectric loss and capacitance
  • General transformer performance parameters (e.g., line current, on-load tap changer status, winding temperature)
  • Oil chromatogram analysis

The GTMSHUB module integrates four types of acquisition units:

  • PDSCOPE: For partial discharge data acquisition and analysis
  • TD GUARD3: For online monitoring of bushing dielectric loss and capacitance
  • EDS MK3: For general transformer performance monitoring (e.g., current, tap changer, temperature)
  • DGA: For oil chromatogram monitoring

Conclusion

High-voltage testing is a critical measure to ensure the safe operation of electrical transformers. Given the high professionalism required, tests should be conducted by skilled technicians. Implement thorough safety precautions before testing and master testing techniques flexibly to avoid factors that could affect results, ensuring accuracy and reliability. By combining traditional testing with modern online monitoring systems, power enterprises can more effectively prevent transformer failures and guarantee the stability of the power system.

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Shengzhi Electric Power is a comprehensive power service enterprise that integrates the research and development, design, manufacturing, sales, and after-sales of power equipment.

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